When pump operations run smoothly, it’s easy to neglect regular industrial pump service or maintenance checks. However, without proper maintenance, it’s bound to not be long until disaster strikes, and the need arises for industrial pump repair, screeching your entire operation to a halt. In this article, we explain why industrial pump maintenance is important and how to repair an industrial pump.
The Importance of Industrial Pump Maintenance
An industrial pump maintenance calendar and checklist are vitally important. By checking parts, seals, and lubricants, you’re ensuring the longevity of machinery parts and decreasing the risk of permanent damage. The most crucial aspect of pump maintenance is preventative maintenance. This should be conducted after every 8 hours of operation, while full-service maintenance is usually conducted after 250 hours of operation. It’s important to log all maintenance activities for future reference and refer to the manufacturer-issued manuals at all times. When in doubt, contact the experts for industrial pump repair in Houston.
The Industrial Pump Repair Procedure
Even when a proper maintenance schedule is followed, industrial pump failure is still bound to happen. This unforeseen circumstance can disrupt your entire operations, so we recommended following the below industrial pump repair steps:
Step 1: Check the performance
Pump operators should monitor the performance of their pumps and the rest of the operations over time. This makes you familiar with how things sound and look when running efficiently with no damages. Make a note of any strange sounds you may hear or leakages you see on the ground or other parts of the equipment.
Step 2: Inspect
Take your time to inspect all aspects of the pump. This includes inspecting the seals and impeller for any signs of damage, cracks, leakages, dry seals, etc.
Step 3: Downtime
Make the best use of the downtime period by inspecting all other aspects of the pump and looking for worn bearings and dry/damaged seals. Use this time to repair those parts, too.
Step 4: Checklist and order parts
Make a checklist of all the parts that require replacing or repairing and compare it to the manufacturer’s manual. Take this time to order common replacement parts like seals, gaskets, lubricants, etc. It’s helpful to take photos as you go through the process, so you make sure you’re not missing any parts or counting them twice.
Step 5: Rebuild the pump
This step requires the pump to be rebuilt with the correct, clean, repaired, or replaced parts. In some cases, realignment of parts will be necessary so be sure to schedule that into the downtime.
Step 6: Maintain the industrial pump
Once the pump has been repaired, you’ll have to continuously monitor the entire system’s performance and follow through with the 8-hour interval checks. Update your maintenance plan to ensure repair downtime can be shortened or avoided in the future.
Know When to Contact the Experts
We encourage all industrial pump operators to know the limits of their teams when it comes to pump repairs. In some cases, facilities may not have the right tools or experience of a certain pump manufacturer’s product to make informed decisions. Experts can take advantage of an exchange program or a 24 hour emergency pump service to avoid downtime. The last thing you want is to cause further unforeseen delays in the repair process.
If you’re wondering how to repair an industrial pump, look no further than Houston Pump and Gear. We specialize in industrial pump repair as well as industrial gearbox repairr. We service a number of brands, including providing service for Falk gearbox repairs and Philadelphia gearbox repairs. We also offer fundamental bearing and mechanical seal repair services, as well as a gearbox exchange program to keep your operations running while we repair the parts.