If a component in your industrial pump equipment breaks, you will most likely want to replace only that specific part instead of the whole unit. But receiving new parts from a distributor or an OEM can take weeks, if not months, especially if they’re no longer manufactured.
That’s where reverse engineering comes in. This process is used to replicate and replace the broken part, so your pump can be up and running again in no time.
Let’s find out more about the pump reverse engineering process, how to reverse engineer a pump, and the benefits of reverse engineering.
What is Pump Reverse Engineering?
Pump reverse engineering is a cost-effective way of fixing pump defects. It’s an especially good pump repair approach if you’re dealing with hard-to-find or obsolete parts. The process usually involves deconstructing the faulty unit, inspecting its broken components, and replicating them.
Professional pump repair services like Houston Pump and Gear use state-of-the-art technology and tools to replicate the pump parts with precision and attention to the smallest details. This makes it possible to create replacement components based on the damaged part or from blueprints.
Next, let’s see the pump reverse engineering steps.
How to Reverse Engineer a Pump in 4 Steps
Here are the four main pump reverse engineering steps:
At this stage, our experienced team of technicians evaluate the pump and all its components for defects. This in-depth analysis includes disassembling the pump unit to examine and assess each part. With years of experience of pump repair in Houston, our team can quickly identify the root cause of failure, taking into consideration the damages, pump application, and operating conditions.
Once the defective component is identified, it is scanned and measured to recreate a precise CAD drawing. Then our experts provide details on the manufacturing requirements such as materials to be used, dimensions, and other specifics.
Once we establish the scope of work and have reached an agreement on pricing for the repair, our pump repair experts in Houston kickstart the reverse engineering process. They manufacture the part with precision, so it’s an exact replica of the old component.
After the part has been manufactured, it’s time to reassemble the pump unit and install it back into production.
Benefits of Pump Reverse Engineering
Pump reverse engineering is often the preferred method of repair for many reasons:
- It’s the best way to supply obsolete parts.
- It’s more cost effective than buying new pump equipment.
- It improves the performance of older pump units.
- It reduces a plant’s maintenance and operation costs.
- It’s a convenient way to replace virtually any part in a pump unit.
Use a Reliable Reverse Engineering and Pump Repair Service
If you’ve been scouring the internet, typing “pump repair services near me” in your browser, let our experts specializing in pump repair in Houston assist you. At Houston Pump and Gear, we service all industrial pump brands including Goulds Pumps and Flowserve.
We’ve been servicing clients from all over the US, Canada, and Mexico for over two decades, so reach out if you have any questions or need emergency service.