Gearbox Failure Analysis
Detailed inspection identifies damage across gears, shafts, bearings, housings, seals, and other internal components before repairs are planned.
When damaged gears threaten production, Houston Pump & Gear provides industrial inspection, reverse engineering, gear cutting, component restoration, and complete gearbox repair support. The team helps power plants, industrial facilities, and heavy-industry operations evaluate failure, restore critical equipment, and reduce costly downtime with 24/7 emergency capabilities and experienced service coordination.
Specialized inspection, manufacturing, restoration, and gearbox overhaul services for damaged or unavailable industrial gear components.
Detailed inspection identifies damage across gears, shafts, bearings, housings, seals, and other internal components before repairs are planned.
Damaged or obsolete components can be measured, analyzed, recreated, and manufactured when original OEM parts or drawings are unavailable.
Precision gear cutting supports replacement and newly engineered components for gearboxes with worn, damaged, obsolete, or unavailable gears.
Eligible worn components may be restored through machining, refurbishment, or repair rather than automatically replaced, helping extend equipment life.
Complete overhaul work includes disassembly, cleaning, inspection, component repair or replacement, precision machining, reassembly, lubrication, and testing.
24/7 emergency support helps critical industrial equipment receive rapid assessment, repair planning, and expedited response during unexpected downtime.
Broken gears can affect connected shafts, bearings, housings, and overall equipment performance. Houston Pump & Gear evaluates the failure, determines whether components can be repaired or reconditioned, and manufactures or sources replacements when needed. Reverse engineering and precision gear cutting support older and hard-to-source equipment, while 24/7 emergency capabilities help industrial operations address critical downtime.
See how responsive coordination and technical repair expertise help restore critical industrial equipment.
"I left a gearbox for repair in the middle of their move to a new location, Vincent explained to me the situation, gave me a firm delivery date, and the gear box was like new on that day. Very happy with the service and the honesty of the personnel, not..."
"All the people at HP&G have been great to work with, prompt and courteous Looking forward to our next project with them."
"I found Houston pump and gear on google and decided to call. I needed a Lufkin gearbox repaired. They did a great job and the turnaround time was as promised, so I will definitely use them again."
"I've worked with them for about a year, great people!"
"I found Houston pump and gear on google and decided to call. I needed a Lufkin gearbox repaired. They did a great job and the turnaround time was as promised, so I will definitely use them again."
"Absolutely fantastic machine shop, customer service is above and beyond. I'll definitely be returning! Thanks guys!"
"I am pleased to report that our maintenance team, spanning across seven different divisions, has been extremely satisfied with the level of partnership we have experienced with Houston Pump & Gear. They have welcomed us with open arms, providing us with access to their shop multiple times throughout the week...."
"Had some equipment go down, last month, Houston pump and gear had them back up within days great pricing great turnaround time, will definitely do business with them again"
"I’ve met the project manager Vince Parker at a industrial convention back in March of 2014.. later on that year I ran into a Gearbox failure that sent the power plant I work for into an emergency shut down, it was then I remembered the conversation I had with Vince..."
"We were completely broken down over a weekend, and Houston Pump & Gear came to the rescue. No one else could get us back up and running, but they worked quickly and efficiently to fix the issue. Their team truly went above and beyond to save the day. Highly recommend..."
"I’ve met the project manager Vince Parker at a industrial convention back in March of 2014. Later on that year I ran into a Gearbox failure that sent the power plant I work for into an emergency shut down, it was then I remembered the conversation I had with Vince..."
"I left a gearbox for repair in the middle of their move to a new location, Vincent explained to me the situation, gave me a firm delivery date, and the gear box was like new on that day. Very happy with the service and the honesty of the personnel, not..."
"All the people at HP&G have been great to work with, prompt and courteous Looking forward to our next project with them."
"I found Houston pump and gear on google and decided to call. I needed a Lufkin gearbox repaired. They did a great job and the turnaround time was as promised, so I will definitely use them again."
"I've worked with them for about a year, great people!"
"I found Houston pump and gear on google and decided to call. I needed a Lufkin gearbox repaired. They did a great job and the turnaround time was as promised, so I will definitely use them again."
"Absolutely fantastic machine shop, customer service is above and beyond. I'll definitely be returning! Thanks guys!"
"I am pleased to report that our maintenance team, spanning across seven different divisions, has been extremely satisfied with the level of partnership we have experienced with Houston Pump & Gear. They have welcomed us with open arms, providing us with access to their shop multiple times throughout the week...."
"Had some equipment go down, last month, Houston pump and gear had them back up within days great pricing great turnaround time, will definitely do business with them again"
"I’ve met the project manager Vince Parker at a industrial convention back in March of 2014.. later on that year I ran into a Gearbox failure that sent the power plant I work for into an emergency shut down, it was then I remembered the conversation I had with Vince..."
"We were completely broken down over a weekend, and Houston Pump & Gear came to the rescue. No one else could get us back up and running, but they worked quickly and efficiently to fix the issue. Their team truly went above and beyond to save the day. Highly recommend..."
"I’ve met the project manager Vince Parker at a industrial convention back in March of 2014. Later on that year I ran into a Gearbox failure that sent the power plant I work for into an emergency shut down, it was then I remembered the conversation I had with Vince..."
"I left a gearbox for repair in the middle of their move to a new location, Vincent explained to me the situation, gave me a firm delivery date, and the gear box was like new on that day. Very happy with the service and the honesty of the personnel, not..."
"All the people at HP&G have been great to work with, prompt and courteous Looking forward to our next project with them."
"I found Houston pump and gear on google and decided to call. I needed a Lufkin gearbox repaired. They did a great job and the turnaround time was as promised, so I will definitely use them again."
"I've worked with them for about a year, great people!"
"I found Houston pump and gear on google and decided to call. I needed a Lufkin gearbox repaired. They did a great job and the turnaround time was as promised, so I will definitely use them again."
"Absolutely fantastic machine shop, customer service is above and beyond. I'll definitely be returning! Thanks guys!"
"I am pleased to report that our maintenance team, spanning across seven different divisions, has been extremely satisfied with the level of partnership we have experienced with Houston Pump & Gear. They have welcomed us with open arms, providing us with access to their shop multiple times throughout the week...."
"Had some equipment go down, last month, Houston pump and gear had them back up within days great pricing great turnaround time, will definitely do business with them again"
"I’ve met the project manager Vince Parker at a industrial convention back in March of 2014.. later on that year I ran into a Gearbox failure that sent the power plant I work for into an emergency shut down, it was then I remembered the conversation I had with Vince..."
"We were completely broken down over a weekend, and Houston Pump & Gear came to the rescue. No one else could get us back up and running, but they worked quickly and efficiently to fix the issue. Their team truly went above and beyond to save the day. Highly recommend..."
"I’ve met the project manager Vince Parker at a industrial convention back in March of 2014. Later on that year I ran into a Gearbox failure that sent the power plant I work for into an emergency shut down, it was then I remembered the conversation I had with Vince..."
Practical repair expertise, responsive coordination, and restoration options for demanding industrial equipment.
Emergency capabilities support critical industrial and power plant operations when unexpected gearbox failure causes downtime.
The team services complex industrial gearbox models and supports demanding heavy-industry repair requirements.
Dedicated transport trucks support mobile field response and equipment pickup for customers across Texas and Louisiana.
Long-term customer relationships and consistent service quality reflect a dependable approach to industrial repair engagements.
Yes, many damaged industrial gears can be repaired, reconditioned, or replaced depending on the failure and component condition. Houston Pump & Gear begins with inspection and failure analysis to evaluate gears, shafts, bearings, housings, seals, and related parts. If an OEM component is unavailable, reverse engineering and precision gear cutting may provide a practical restoration path.
Share your equipment details with the repair team for practical guidance.
Mobile response and equipment pickup support industrial customers throughout the listed service areas.
Texas and Louisiana
Service Area
Open 24 Hours
Availability
4.5 From 15 Reviews
Customer Rating
Confirm service availability and discuss your damaged gearbox with the team.
Rated by customers through Google Business Profile
Emergency and after-hours repair response capability
Service capability for complex gearbox equipment
Tell us about the equipment, failure symptoms, and repair needs so the team can discuss next steps.
For immediate assistance, feel free to give us a direct call at +1 832-603-9663.
For immediate assistance, feel free to give us a direct call at +1 832-603-9663.