Precision Custom Gear Cutting Services

Custom gear cutting is the precision manufacture of a new gear for an industrial gearbox or related drive system. It is commonly used when a gear is worn, damaged, obsolete, or unavailable from the original manufacturer. The process can support an exact replacement or a component recreated from measurements, samples, and operating requirements as part of a broader gearbox repair.

Yes. When OEM drawings or specifications are unavailable, Houston Pump & Gear can support reverse engineering of the damaged or existing component. The gear is evaluated and measured to identify the characteristics needed for a replacement. Reverse engineering may also involve related shafts, housings, or mating components so the finished gear supports proper fit and gearbox function.

Custom gear cutting can support replacement needs within many industrial gearbox designs, including helical, bevel, worm, planetary, speed-increaser, and reduction-drive applications. The appropriate approach depends on the gear’s condition, the gearbox configuration, and the role of connected components. An inspection helps determine whether a replacement gear, reconditioning, machining, or a complete overhaul is the right scope.

A gearbox inspection and failure analysis examines internal components such as gears, shafts, bearings, housings, seals, and lubrication-related elements. The evaluation identifies wear, damage, and the likely failure mechanism, then documents recommended repairs and required components. Understanding the root cause is important because simply replacing a damaged gear may not prevent repeat failure if alignment, lubrication, bearing, or load issues remain.

Yes. Obsolete and legacy equipment can often be restored even when OEM support, drawings, or replacement parts are no longer readily available. Houston Pump & Gear can combine reverse engineering, custom gear cutting, shaft manufacturing, precision machining, and component refurbishment. This may extend the useful life of equipment and help avoid the lead time and expense of replacing an entire gearbox.

Houston Pump & Gear provides 24/7 emergency industrial repair support for critical equipment failures and downtime situations. Emergency work can include rapid assessment, repair planning, expedited turnaround, and equipment pickup support using dedicated transport trucks. This service is especially valuable for power plants and heavy industrial operations where an unexpected gearbox shutdown can interrupt essential production or operational continuity.

Provide the gearbox make and model, equipment application, photos of the gear and damage, available drawings or part numbers, and any known operating concerns. If possible, include the existing gear or related components for inspection. This information helps determine whether OEM sourcing, reverse engineering, custom gear cutting, machining, or a complete gearbox repair is the most suitable solution.

Yes. Houston Pump & Gear serves industrial customers across Texas and Louisiana. The company supports power plants, heavy industry, and industrial facilities requiring gearbox repair, custom gear cutting, reverse engineering, and emergency response. For urgent situations, dedicated transport trucks can support equipment pickup, helping customers move critical units into the repair process as efficiently as practical.